This was a Bass with laminated ribs. The student's Father shut his rear deck-lid on top of the rib and it created a rather large hole with lots of shards of plywood. Since this was only a student bass it wasn't really cost effective to remove the top to just fix this hole in the rib. I wanted to fix this from the outside so here are some shots of several of the major steps involved.
(1) The first step was piecing together all of the small pieces so that there was only a single piece that fit the hole. Since laminated wood breaks with lots of edge shards those pieces need to be trimmed and then carefully fitted together.
(2) An interior patch is then fitted into the hole so that it covers the perimeter of the hole. This patch is made from maple that's about the same thickness as the rib. It's bent so that it has a matching curve. The center of the patch is removed so that it can be clamped from the outside.
(3) Once the patch is fitted then it's just a matter of fitting the piece into the hole and then clamping the piece from the outside.
(4) Some quick varnish touch-up and it's finished.
Hole with interior patch Clamping from the outside
Before varnish touch-up After varnish touch-up
This next bass had one large crack on the lower bout that went from block to block. There were also several other cracks that were parallel to the main crack and some cracks near the c bout that went perpendicular to the grain.
IMG 20150710 172216 IMG 20150710 172216